Engineered Quality at Every StageOur quality methodology results in on-time delivery with high quality product each and every time. Quality at Molded Dimensions, Inc. becomes another aspect of "Service" to the customer. The level of service we provide will make you more than satisfied with your choice of MDI as your supplier.
Quality is the backbone of our entire process from start to finish.
- Sales engineering project review process
- Tool and process design review
- New tooling initial sample process
- On-going quality for long term production
Project ReviewFrom the inception of a project, Quality plays a major role. We work hard to learn, and respond to, a customer's unique quality concerns. Our Sales Engineers utilize the design review and RFQ process to learn and understand the part, its application and working environment. The information gained helps MDI design tooling and a manufacturing process to meet your quality expectations.
Design ReviewAt project kickoff, we utilize our cross-functional project management team to initiate the project, design robust tooling, and structure the best manufacturing process. In addition to this, we incorporate your requirements into the incoming material requirements, process requirements, finishing standards, and inspection requirements for the product.
Initial Sample ProcessEngineering, Quality, Manufacturing and Customer Service participate in establishing and confirming the specific steps that ensure delivering the customer's product problem free and on-time, the first and every time. Our engineering Project Manager leads the team regarding all aspects of the project including procurement, internal and external communication, sample production, and sample inspection. By design, involved operators are trained to inspect and statistically sample per the customer's specific requirements. Our quality documentation includes ISIRs, SPCs, PPAPs, FMEAs and APQP. Quality is again reinforced with a post part approval meeting to ensure a robust, production-ready process.
On-Going QualityIt is critical to manufacture quality parts at each and every step along the way. To accomplish this, all MDI employees are inspectors. Another key part of our on-going quality plan is our weekly, cross-departmental continuous improvement meetings. In these meetings, our manufacturing, engineering, and quality personnel work on improvements for upcoming work. Both of these strategies have decreased our cost of poor quality, customer returns and in-process scrap to industry record lows.
Proof of our efforts is the numerous awards and recognitions from customers. This again is verified by our many long-term customers - some which have been continuous customers for more than 60 years. We would like you to join them as a satisfied customer of Molded Dimensions, Inc.